Switchgear : Their Underlying Benefits


Electrical switchgear is a term that comprises of all the switching devices related with mostly the power system protection. Switchgears in substations are situated on both the low voltage and high voltage side of large power transformers. The switchgear on the lower voltage side of the transformers may perhaps be located in the building, with medium voltage circuit breakers for distribution circuits, all along with protection, control and metering equipment.

Medium Voltage Switchgear Application

Arc Furnace

An arc furnace is necessary to get switch off and on often. The current to be switched might be from 0 to 8 times of the rated current of the furnace. An arc furnace is be switched on and off at its normal rated current up to 2000A, approximately 100 times per day. A normal, oil, air or SF6 circuit breaker is not at all reasonable for this frequent operation. Typical vacuum circuit breaker is most suitable alternative for this frequent high current circuit breaker operation.

Railway Traction

One more application of medium voltage switchgear is single phase railway track system. The major function of the circuit breaker is linked with railway traction system, is to disrupt short circuit, on the overhead catenary system that come about frequently and are transitory in nature. Thus circuit breaker used for this purpose must have, short breaking time for short arcing time, small contact gap, VCB and quick breaking is the best probable solution. In fact arcing energy is much higher in the single phase CB than 3 phases CB. It is much lesser in circuit breaker than that in usual circuit breaker. The number of short circuit takes place in the overhead catenary system much higher than those occurring on electrical transmission system. The medium voltage switchgear possessed with vacuum circuit breaker is most appropriate for traction application.


Electrical Switchboard: Making It Perfectly

switchboard electrical

Indeed depressing, the switchboards market has come of age in terms of patents, designs, safety norms and quality. The archetypal and conventional grey market though, is still playing the role of a spoil-sport. They gloss over the quality and safety guidelines to capture the whole market share and cause a serious threat to the business. The contractor, electrical designer and the end user are equally held accountable both legally and professionally for the design and production of the panel board.

The Electrical Switchboard is only a fraction of the total outlay on a complete panel and most generally given the least care, while it comes to the design resulting in rapid halt of operation causing enormous production losses. Imagine developed production unit halted for some specific hours to service the distribution panel!!! The safety guidelines of the operating board safeguard not only the panel but also the other related assets such as, wires, transformers, electronics, machines, etc. and most prominently the precious lives of operators. Thus it is extremely significant that you select the right criteria while designing the electrical switchboard.

A well known research expert from the field once drew a comparison of a fully built panel to the human body with fuses & switchgears analogous to the bus bars, vital organs and other connectivity to the veins and arteries, intelligent system to the brain and nerves and the switchboard to the muscular and skeletal systems!!! There’s no better way to underline the significance of properly designed switchboard !

We have noticed a nerving disagreement of interest with the Electrical design consultants and end users on one and the contractors on the other end, with safety norms and quality railed against blind cost decline drives. Pointless to say safety or technical guidelines must always be of utmost priority in switchboard manufacture.

Electrical Panelboard: Way To Design Them

electrical panelboard

Electrical panel boards serve like the control centre for several electrical systems like, residential wiring. If the electrical panel is well-made, it is simple to access and added electrical systems can be additional to the panel with time. If the panel is ill designed, several problems can rise. The electrical contractor can be employed to design the panel however the cost can be great. Use few expert design methods to make an electrical panelboard, thereby reducing the cost of employing the contractor or designer.


  1. Decide the system’s requirements and individual constituents. In residential arrangements, the electrical requirements of a family alter with time. Room additions might be added to the arrangement for extra family members. Electrical panel board should be designed to house these variations. Prepare a record of the immediate requirements and long term goals. If added electrical components need to be added, the panel should be large enough to lodge those constituents. Record all the constituents that will be measured from the panel.
  1. Have a look at the necessary electrical codes for the project. Even panel’s casing need to be constructed from constituents accepted by the electrical codes. Electrical codes could be assimilated at the State’s Building Standards Commission’s website. Record all the suitable panel material and any statistics referring to the panel’s wiring like breaker loads.
  1. Make a sketch of the panel board. Initiate by drawing the panel’s face outline. Decide a logical order of locations for the panel’s constituents. Panel components, like, switches, must be grouped in clusters as per the use and easy to access. If the panel controls devices on any side of it, the switches for the devices ought to be clustered consequently. Design the panel so that any switches or controls are located in logical locations.

Non Segregated Phase Bus: Knowing Its Operation

The non segregated bus duct is fabricated by using top of the line constituents to assure a firm and dependable powers transmit. Bus ducts can be used in range of applications, that is, from switchgear assemblies to unit substations.  Enclosure comes in wide range of choices: NEMA 4X, Stainless Steel, aluminum and NEMA 3R.

Baked on Epoxy, the powder coat offers mechanical durability, scratch resistance and meeting the salt spray needs of ASTM B-117. Detachable enclosure covers are firmly fixed bolt, thereby letting easy access.

Non Segregated Phase Bus joints are protected by bolting the bars by using splice plates on both the sides, thereby offering a solid association. Bus bar is complete conductivity with pure copper. Plastic joints every 50 feet in straight bus runs let bus extension while transferring the rated current.

Fluidized bed epoxy insulation is non-hygroscopic in nature and utmost static. It also defies fungus, mold and tracking. Epoxy resin, dissimilar to other insulations, consistently coats bus configuration. Thermal and electrical performance is improved as the epoxy is straightly tied to the bus conductor, removing the air gap found in other buses. It improves heat transfer and avoids corona discharge and insulation damage.

Bus joints are shielded with flame retardant element that is detachable for joint inspections.

Termination Choices:

  • Potheads
  • Flexible shunts
  • Conductive stub ends
  • Bushings
  • Fire stops
  • Space leads

As per ANSI standards, corona extinction levels are not precise; however they are considered apt for the production type test. Transitory ratings are not specified in the usual; however the duct is predictable to be apt and go with the transitory rating of the equipment to which it is connected. The segregated DC bus duct supposed voltage rating varies from 300 to 3200 volt DC with constant ratings up to 6000A.

Segregated Phase Bus Duct: Ratings Required For It

segregated phase bus

Isolated phase duct is moderately special as compared to the other duct systems termed and needs much more space. It is also considerably more costly to buy and install, but considered a unique system for particular applications and, in specific, as a generator duct feed. Generally, rigid conductor type Segregated Phase Bus Duct length is computed from centre line to centre line, and the tools to which it is attached, to form overall duct-length footage. Bar extensions within a termination cubicle are regarded as part of the termination tool. For cable duct, the same measures are used for establishing the length.

The only exemption is 60 inches of duct length should be added for creating overall length dimensions, because of the cable extension leads vital at every end. Such cable lead extensions are measured part of the duct length, somewhat than part of the termination equipment.


Segregated duct that comprises of cable duct basically has the same constant current ratings, from 600A to 6000A. Duct of higher ratings is delivered up to 12000A; nevertheless this is for special applications needing special design, fabricating and installation considerations. Capacities are usually based on 40°C ambient where conductors have silver plated joints, and the permissible temperature rise of the conductor is 65°C. Noncurrent carrying parts that can be voluntarily touched are allowed a 40°C rise. Ambient temperature range limits are -30°C to +40°C, and height is up to 1000 metres (3300 feet). Other ambient situations require special consideration and may perhaps contribute to de-rating.

Voltage range for these kinds of duct is chiefly from above 600V to 34.5kV to ANSI but to 46kV to CSA. In everyday terminologies, the maximum rating is 38kV with a BIL rating of 150kV. It comprises of cable duct, even though cable at supposedly 38kV can have a higher BIL rating and can undoubtedly have higher insulating voltage class, up to 33 per cent insulation on higher voltage ratings.

Distribution Substation: Transmitting Power


All the electrical proceedings, electrical wires tend to pass through a component or unit which makes it feasible and practical to go to other units, easily. It is these electrical components that make work easy for the electricity house to easily distribute electricity to every house or single unit. It is the job and task of the electrical components that they effectively make use of the distribution station. The function of these distribution substations is major. The actual and prime usage of these units is to transfer power from the transmission system to the specific area’s distribution system. Hence, the task of Distribution substation could not be easily neglected.

They being the major and important units of the electrical system, they are given the highest authority to perform every single task, efficiently. It is quite extravagant or waste to straight away connect electricity users to the main transmission network, until and unless they make use of large amounts of power. It is because of this reason; the distribution station lessens the voltage to the most appropriate level for the local distribution.

The key functionality behind the use of these substations is not clearly understood. Hence, the function and service rendered by these units should be verified and tested by the electrical houses. The more intricate the functionality, the more complex would be the electrical wire mess. The function being obscure and complex, it is necessary that the personnel engaged in handling these substation is a proficient and competent one. Experts and only skilled professionals should be surcharged of handling the substations. If they are not that experienced, the service rendered by them would not be of that standard and competence. So, if you are factory owner going through this post, ensure that only experienced and skilled personnel are being employed in your unit.

Electric Panel Board: Their Prominent Types

Electric Panel Board

Electric panel board, also known by the name of breaker panel and distribution board is a constituent of an electricity supply system that divides an electrical power feed into its subsidiary circuits, though providing circuit breaker for each circuit or a protective fuse in a common enclosure. Usually, a main switch, and in recent boards, one or more residual current devices (RCD) or residual current breakers with over current protection (RCBO), are also integrated. Depending upon the application, Electric Panel Board is of varied types:

  • Factory Assembled Panel Boards

Factory assembled panel boards are available in all common configurations. They are available directly through distributor stock to help cut down the lead times while providing a dependable solution for the light commercial projects.

  • Lighting Panel Boards

Panel boards are ideal for lighting and appliance branch circuit protection. Products are designed for sequence phase connection that permits complete flexibility of circuit arrangement (1-, 2- or 3-poles) to allow balance of the electrical load on each phase. The types and kinds of lighting panel boards are Fusible Lighting Panel boards, Pow-R-Line 1a and 2a, Pow-R-Line 3a, Pow-R-Line BCM panel board, Pow-R-Line 1R and 2R and Pow-R-Line 3E.

  •  Column Panels

Column Panels offer a proven design for warehouse, commercial and industrial applications. They measure a compact 8-5/8″ wide by 6″ deep and are easily mounted inside an I-beam for industrial applications. The main breaker lugs could be mounted for top or bottom feed. They are ideal for confined areas or renovation projects.

  • Elevator Control Panel board

Control panel boards are designed to meet the stringent requirements commanded by the multiple building codes. These codes are designed to offer fire protection and safety within elevator shafts. The elevator control panel board takes the speculation out of code compliance with respect to the electrical communications and electrical components systems.

Switchgear Manufacturers: Finding The Best One

switchgear manufacturers

When the power goes out, the lost productivity can be expensive to a company. Whether a company is operating equipment that cannot be turned off without disturbing output, running computers that teams work on without saving their work as they go, or even demanding to have exit paths lit in a calamity, persistent electricity access is vital. Many establishments have a standby generator on the premises; however having this device adjacent is not enough. Businesses must make sure to have regular maintenance performed on every machine, to guarantee that they turn on when disaster attacks. The most important preventive measure to consider is perhaps switchgear maintenance.

If you are unaccustomed with the inner workings of the machine, you must know that the switchgear is the term for the electrical tools that controls the flow of electricity within an electrical system. It serves two main functions. The first is to avoid short circuits or overloads, and the second is to de-energize circuits for testing. The most common switchgear is circuit breaker that halts the flow of electricity to a circuit as the electric current becomes high. It should be clear why a company needs to have this maintenance performed; if a circuit is blown at a critical time when energy is required, the effects could be disastrous. How may a generator service go about maintenance on this critical constituent?

Finding the perfect Switchgear Manufacturers might also be tricky. One must make sure that they are dealing with thefabricators that have been working with these devices for several years: wide-ranging experience that will let them diagnose any problem. Organizations must keep trained engineers on work, so that once problems are diagnosed, their workersare able to address them. Switchgear maintenance is apparently very important; nonetheless there are a number of additional measures to ponder while designing a plan for your device.

Are Your Switchboards Obsolete?


Traditional switchboards are still in use these days and still effectual. But it might be time to change. Has your home been refurbished? Do you have a lot many appliances running off the same fuse? Finding out could save you from lot of hassle.

Fuses are designed like a safety feature; however faulty fuses or just the plain old one could cause electrical problems, fires or short circuits. When a fuse trips and you’re left in dark it’s all ok till replacing the fuse, but have you really resolved the problem? The most general cause of a blackout is an excess that merely means several appliances plugged in. The next most general is a short circuit. It is harder to fix and would be because of the faulty wiring somewhere in the circuit that means an electrician would be called. You would need to find the problem by switching off the power and testing any appliances you think might have caused the blackout.

You must often inspect the fuse box for problems, with potential dangers in its environment. If the switchboards have any documentation, follow it thoroughly.

Additions to the fuse box might have also been made. To handle with an extra couple of appliances or the small renovation, it’s possible that a non qualified electrician or a handyman simply added a makeshift box next to the fuse box to lodge. If the fuse box looks like a game of Tetris then it’s time to replace.

Look at the choices when replacing the fuse box. Talk to an electrical services company about the right solution for the home. It might be best to replace the entire electricity system; however this would only really be necessary if someone has done a terrible job in the past. Don’t forget that the cheapest and easiest time to rewire is when the home is being renovated.


Siemens Circuit Breaker: Its Operation And Functionality

siemens circuit breaker

The basic function of an electrical circuit breaker is to offer opening and closing the current carrying contacts. Though, it seems to be very easy. However we must remember, that, one circuit breaker remains at its closed location for maximum period of its life. It is rarely required to function a circuit breaker for opening and closing its contacts. Thus, circuit breaker operation should be very reliable without any delay. For attaining this reliability, the circuit breaker operating instrument becomes more complex than it was first considered.

Opening and closing distance, and stroke between the contacts and speed of moving contacts throughout operation, is the most vital parameters to be considered in designing circuit breaker. Their velocity, traveling distance of moving contacts and contact gap are decided by kinds of arc quenching medium, voltage and current rating of the circuit breaker.

Siemens circuit breaker Opening Operation Prerequisite

Siemens circuit breaker is desired to be at open location as quick as possible. It is because of the restricting contacts erosion and to disrupt the faulty current as speedily as possible. However, total travel distance of the moving contact is not decided only by the requirement of interruption of faulty current, although rather the contacts gap required for withstanding the lightning impulse voltage and normal dielectric stresses appears across the contacts when the CB is at open location.

The requirement for carrying the constant current and for enduring a period of arc in circuit breaker, make it essential to be used for two sets of contacts in parallel. One is the primary contact which is always made up of high conductive materials like copper and the other is arcing contact that is made up of arc resistance materials like molybdenum or tungsten, which has much lower conductivity than the primary contacts. Throughout opening circuit breaker operation, the basic contacts open before the arcing contacts.